Aquaproof & Anchoring Systems

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Grout & Anchor

Offering you a complete choice of products which include conbextra ep 75 compound, fisv 360 s injection mortar, fis em 390 compound, conbextra ep10 compound, lokfix e35s compound and lokfix e55 compound.

Conbextra EP 75 Compound

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Conbextra EP 75 Compound
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Approx. Rs 3,150 / PackGet Latest Price

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Product Details:
BrandFosroc
Usage/ApplicationConstruction
Packaging Size14 Ltr
TypeEpoxy Grout
ColorGray
Packaging TypeBase + Hardner + Filer
Compressive Strength100 N/mm2 at 7 days
Flexural Strength26 N/mm2 at 7 days
Pot life2 hours @ 23 Degree C
Tensile Strength14 N/mm2 at 7 days
Coefficient of Thermal Expansion28.1 x 10-6
Coverage5.5 - 6.5 m2/litre
Shelf Life12 months

Conbextra EP75 is a solvent free epoxy resin grout designed for grouting of gap widths of 10 to 75 mm. It is supplied as athree component system consisting of base, hardener and specially graded aggregate. The components are supplied in the correct mix proportions designed for whole pack mixingon site.

Uses: 
Provides a free flowing grout, for use  where physical properties and chemical resistance of the hardened grout are of utmost importance. It is suitable for a wide range of heavy duty applications including :
  • Under plate grouting to substantial structural elements.
  • Base plate grouting in dynamic load situations such asturbines and other reciprocating machinery.
  • Heavy industrial applications in steel works, refineries chemical plants and electroplating works.
  • Structural infill where very high strength is required.
  • Rail track applications, to support heavy cranes, or on transporter rails.

Advantage:
  • Excellent durability- high compressive, flexural and tensiles trengths ensure a long working life.
  • Cost effective - high early strength gain promotes minimum downtime and early commissioning of plant.
  • User friendly - simple, full pack mixing to ensure that the performance characteristics are achieved.
  • Versatile- suitable for a wide range of loading situations including repetitive dynamic loads.
  • Excellent in service performance- non-shrink capability ensures full surface to surface contact.
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FISV 360 S Injection Mortar

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FISV 360 S Injection Mortar
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Approx. Rs 920 / PackGet Latest Price

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Product Details:
BrandFischer
Temperature Resistance120 deg C
Water AbsorptionAfter 14 days 0.9%
ShrinkageLess than 0.8%
Hardness92 Shore A after 45 min
Thermal Conductivity0.73 W/mK
pH ValueGreater Than 12 at 22 deg C after 24 hrs

Features:
  • Styrene-free, quick-curing high-performance hybrid mortar (contains vinylester resin and cement).
  • Resin and cement as well as water and hardener are stored in two separate chambers and are not mixed and activated until pushed through the static mixer.
  • Partially-used cartridges can easily be reused by changing the static mixer. FIS VW 300 T can be pressed out in a standard silicone dispenser.

Advantages/Benefits
  • High-performance hybrid mortar for highest loads in almost all building materials.
  • Universal fixing system for a broad range of applications on building sites.
  • Expansion-free anchoring allows low spacings and edge distances.
  • Extensive range of accessories for a wide variety of applications.
  • Ergonomic application guns for quick and easy installation.
  • A variety of approvals cover many applications in nearly all building material and guarantee maximum safety.
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FIS EM 390 Compound

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FIS EM 390 Compound
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Approx. Rs 1,800 / PackGet Latest Price

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Product Details:
BrandFischer
Temperature Resistance100 deg C
Water AbsorptionAfter 14 days 0.18 %
Cleaning Agents1% Tenside Solution No Effects
Shrinkageless than 0.01 %
Density1.4 - 1.6 g/cm3
Shelf Life36 months
UV-Resistance (sunlight)Not Resistant

Features:
  • Best performance mortar in the shuttle cartridge based on epoxy resin.
  • Optimum solution for concrete (anchor rods and reinforcement bars).
  • Resin and hardener are stored in two separate chambers and are not mixed and activated until pushed through the static mixer.
  • Partially used cartridges can easily be reused by changing the static mixer.

Advantages/Benefits
  • Excellent mortar bonding ensures highest loads in concrete.
  • Suitable for underwater installations.
  • Suitable for diamond drilled holes.
  • Expansion-free anchoring allows low axial spacings and edge distances.
  • Ergonomic injection guns for quick and easy installation.
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Conbextra EP10 Compound

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Conbextra EP10 Compound
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Approx. Rs 950 / LitreGet Latest Price

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Product Details:
Usage/ApplicationConstruction
Compressive Strength57 N/mm2 at 1 day, 66 N/mm2 at 3 day, 93 N/mm2 at 7 day
Model Name/NumberConbextra EP10
BrandFosroc
Density1050kg/m3
Tensile Strength26 N/mm2 at 7days
Flexural Strength63 N/mm2 at 7days
Pot Life90 min at 20deg C, 40min at 35deg C
Shelf Life12 months
Storage TempratureBelow 35 Degree C
Coverage Area Per Liter4.0 to 5.0 m2 / litre

Conbextra EP10 is a solvent free epoxy resin grout designed for grouting of gap widths of 0.25 to 10mm. It is an all liquid system consisting of base and hardener. The components are supplied in the correct mix proportions designed for whole pack mixing on site.

Uses
Provides a free flowing grout, for use where physical properties and chemical resistance of the hardened grout are of utmost importance. It is suitable for a wide range of heavy duty applications including :
  • Underplate grouting to structural elements. 
  • Base plate grouting in dynamic load situations such as turbines and other reciprocating machinery. 
  • Heavy industrial applications in steelworks, refineries chemical plants and electroplating works. 
  • Structural infill where very high strength is required. 
  • Rail track applications, to support heavy cranes, or on transporter rails.
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Lokfix E35S Compound

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Lokfix E35S Compound
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Approx. Rs 800 / UnitGet Latest Price

Product Brochure
Product Details:
BrandFosroc
Usage/ApplicationConstruction
TypeLiquid
Packaging Size300Ml
ColorGray
Packaging TypeBottle
Compressive Strength70MPa
Flexural Strength30MPa
Model Name / NumberLokfix E35S
E Modulus (EN 196)4000MPa
Density1.74kg/L
Max Permanent Service Temperature-40 to +50 Degree C
Max Temporary Service Temperature-40 to 80 Degree C

Uses
For concrete (solid, porous and light), masonry, natural stone and hollow bricks.
  • Cost effective alternative for the anchoring of threaded rods, reinforcing bars, profiled rod, steel section with undercuts and internal threaded rod sleeves
  • Safe application in hollow bricks using a Hollow Block Sleeve For horizontal, vertical and overhead application
  • Bonding and surface crack sealing applications
  • Suitable for dry, wet and flooded concrete.

Advantages
  • Fast return to service.
  • May be used with a good quality skeleton gun (300ml size)
  • No additional mixing equipment required.
  • Does not apply expansive force to the substrate.
  • Enables fixings closer to edges than mechanical anchors.
  • Resistant to a variety of chemicals.
  • Low VOC
  • Re-usable by replacing the static mixer.
  • Waterproof, protecting the fixing from corrosion.
  • Performs over a wide variety of temperatures.

Description
Lokfix E35 is a two component Polyester anchoring material, supplied in single component cartridges with a static mixer nozzle. When applied it sets and cures rapidly to firmly secure a variety of steel fixings into concrete and masonry substrates. 

Three grades of Lokfix E35 are available, selection is normally based upon the substrate installation temperature : 

Lokfix E35S: Standard temperature grade, optimised for substrate installation temperatures between -5 to +40 Degree C. 

Assistance and qualification
Design of fixings and reinforcement must be undertaken by suitably qualified personnel with understanding of the construction and use of the structure, the use of the fixing, as well as being in compliance with local legislation. 

In applications where fixings must be designed and applied in compliance with the requirements of the ETA, designers should consult the relevant Fosroc accreditation documents.

Lokfix E35S E35T and E35L are supplied in boxes of 12 no. 300ml cartridges, each supplied with a single mixer nozzle. Fosroc may also supply: 

Steel brushes, in various diameters to clean the hole. 
 Dust blower pump, one size, hand held to clean the hole.
Hollow block sleeves, in a variety of diameters and embedded lengths for hollow bricks and blocks. 
Extension nozzle, essential where the embedment depth is greater than 190mm. In various lengths. 
Piston plugs, required where the hole diameter is >20mm or where embedment depth is >240mm. Must be used with an extension nozzle.
 Application guns, hand held for cartridge application.
Spare mixer nozzles, required if re-using a cartridge. 

Yield
Standard yield estimation is provided in table 5 based on the hole diameter, fixing size and embedded length. 

For non standard consumption the calculation below may be used. Factors such as over-drilling, extrusion from bolt hole, initial gun extrusion and wastage to be considered.

Storage
300ml cartridges have a maximum shelf life of 12 months when kept in a dry warehouse at between +5 to +25??C. 
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Lokfix E55 Compound

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Lokfix E55 Compound
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Approx. Rs 900 / UnitGet Latest Price

Product Brochure
Product Details:
BrandFosroc
Usage/ApplicationConstruction
Packaging Size300Ml
TypeLiquid
ColorGray
Packaging TypeBottle
Compressive Strength (EN196)100 MPa
Flexural strength (EN196)15 MPa
E Modulus (EN196)14,000 MPa
Shore D Hardness90
Permanent Service Temperature-40 to +72 Degree C
Temporary Service Temperature-40 to +120 Degree C
Electrical Resistance (IEC93)3.6 x109 Ohm meter
Density1.77kg/L

Uses

For concrete (solid, porous and light), masonry and hollow bricks.
  • Accredited for use in dry, damp and flooded concrete substrates
  • Can be used with cracked concrete
  • Fixing of post installed reinforcement*
  • Anchoring of threaded rod fixings
  • Anchoring of internal threaded rod sleeves
  • Internal, external and submerged conditions
  • Can be applied to almost any size of fixing
  • For horizontal, vertical and overhead application
  • Bonding and surface crack sealing applications

Advantages
  • High bond strength
  • Rapid return to service
  • Can use with a good quality skeleton gun (300ml size)
  • No additional mixing equipment required
  • Does not apply expansive force to the substrate
  • Enables fixings closer to edges than mechanical anchors
  • Resistant to a variety of chemicals
  • Re-usable by replacing the static mixer
  • Low VOC
  • Waterproof, protecting the fixing from corrosion
  • Performs over a wide variety of temperatures
  • C1 seismic resistance, Lokfix E55S only
  • Fire rated up to 2 hours, Lokfix E55S only

Description:-
Lokfix E55 is a two component vinyl-ester anchoring material, supplied in single component cartridges with a static mixer nozzle. When applied it sets and cures rapidly to firmly secure a variety of steel fixings into concrete and masonry substrates.

Two grades of Lokfix E55 are available, selection is based upon substrate installation temperature and compliance :

Lokfix E55S: Standard temperature grade, optimised for substrate installation temperatures between -10 to +40 Degree C. 

Hole Formation and Preparation
Drill hole with percussive drill ensuring sides of the concrete are rough. If rebar is struck immediately stop drilling and seek the advice of the designing engineer. Clean holes immediately prior to installation of fixings to avoid them becoming re-contaminated. Standing water in the hole shall be removed prior to preparation. Using a hand pump or compressed air insert the nozzle to the back of the hole and blow out 4 times.
Insert a wire cleaning brush to the bottom of the hole and brush out 4 times. Using a hand pump or compressed air insert the nozzle to the back of the hole and blow out an additional 4 times. If dust is still present, repeat the process until no further dust is visible.
Ensure the drill bit and the cleaning brush are of suitable diameter for the fixing used. 

Threaded rod:
Drill bit ?? = rod diameter +2mm
Wire brush ?? = rod diameter +4mm

Reinforcement:

Drill bit ?? = rod diameter +4mm
Wire brush ?? = rod diameter +6mm

Installation
Unscrew the fixing cap. Pull the plastic within the tube slightly upwards so that the steel collar is exposed, cut the plastic tube competently removing the metal clip and discard. Screw the static mixer nozzle onto the cartridge. Place the cartridge into the application gun.Pull the trigger to extrude the Lokfix E55.

Important: extrude the initial material until the colour becomes grey and consistent. This typically takes two or three full squeezes. Discard material that is streaky in colour. Insert the nozzle to the back of the hole and pump the Lokfix material gently pulling back until the hole is ?? full. Ensure there are no voids in the resin. If the hole is too deep for the nozzle to reach the back, use a nozzle extender. In wide/overhead holes a piston plug will help reduce slump and ensure a void fee application.
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Lokfix E75

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Lokfix E75
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Approx. Rs 2,400 / UnitGet Latest Price

Product Brochure
Product Details:
BrandFosroc
Usage/ApplicationConstruction
Packaging Size385Ml
TypeLiquid
Grout TypeEpoxy Grout
Compressive Strength (EN196)>110 MPa
Flexural strength (EN196)>40 MPa
E Modulus (EN 196)10,800 MPA
Shore D Hardness85
Density1.41kg/L
Temporary Service Temperature-40 to +72 Degree C
Permanent Service Temperature-40 to +43 Degree C
Electrical Resistance (IEC93)1.2 x 1012 Ohm meter

Description
  • Lokfix E75 is a two-component Epoxy anchoring material,supplied in 3:1 ratio side-by-side cartridges , with a static mixer nozzle. When applied it sets and cures rapidly to firmly secure a variety of steel fixings into concrete and solid masonry substrates.Other grades of Lokfix are also available
  • Lokfix E35 Resin anchor cartridge system based on styrene free Polyester for lightweight anchoring.
  • Lokfix E55 Resin anchor cartridge sysem based on styrene free vinyl-ester for medium and heavy duty anchoring.

Uses
For concrete (solid, porous and light) and solid masonry.
  • Accredited for use in dry, damp and flooded concrete substrates. 
  • Can be used with cracked concrete 
  • Fixing of post installed reinforcement 
  • Anchoring of threaded rod fixings 
  • Anchoring of internal threaded rod sleeves 
  • Internal, external and submerged conditions 
  • Can be applied to almost any size of fixing
  • For horizontal, vertical and overhead application
  • Bonding and surface crack sealing applications

Advantages

  • High Bond strengths
  • No additional mixing equipment required
  • C1 and C2 seismic resistance*
  • Does not apply expansive force to the substrate
  • Fixings can be spaced closer together than mechanical anchors
  • Enables fi xings closer to edges than mechanical anchors
  • Resistant to a variety of chemicals
  • Low VOC
  • Tested with diamond drilled bore holes
  • Fire rated up to 2 hours*
  • Waterproof, protecting the fi xing from corrosion
  • Re-usable
  • Slow gel times allow for more complex procedures

Estimating Supply
Lokfi x E75 supplied in boxes of 12 no. 385ml cartridges, each supplied with a single mixer nozzle. Fosroc may also supply:
  • Lokfix E75 application gun, one size.
  • Steel cleaning brushes, in various diameter to clean the hole.
  • Dust blower pump, one size, hand held to clean the hole.
  • Hollow block sleeves, in a variety of diameters and embedded lengths for hollow bricks and blocks can be used for solid brick.
  • Extension nozzle, essential where the embedment depth is greather than 190 mm. In various lengths.
  • Piston plugs, required where the hole diameter is >20mm or where embedment depth is >240mm. Must be used with an extension nozzle.
  • Application guns, hand held for cartridge application.
  • Spare mixer nozzles, required if a cartridge is to be reused.

Additional Information:

  • Packaging Details: 385Ml Pk
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    Lokfix P Compound

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    Approx. Rs 350 / KgGet Latest Price

    Product Brochure
    Product Details:
    Usage/ApplicationAnchoring in RCC & Masonry
    Grade StandardAnalytical Grade
    Packaging size1Kg
    Packaging TypeBottle,Box
    BrandFosroc
    Shelf Life6 Months
    TypeRebaring Chemical

    Uses:

    • Lokfix P Compound 
    • are used for high strength corrosion resistant anchoring of bolts and bars from 12 - 51mm diameter into concrete, rock, masonry or brickwork where high speed of installation and early application of load is required. Permanent installation of reinforcement starter bars, foundation bolts, base plates, balus trading, barriers and safety fences, railway tracks, tie-back anchors, reinforcement dowelling abutments, ground anchors for towers,  cranes, dock sills.

    Features:
    • Accurate formulation
    • long shelf life
    • No side effects
    • Perfect packaging
    • High chemical value
    • Balanced composition

    Advantage:

    • Rapid strength gain
    • Vibration resistant
    • Corrosion resistant
    • Non expansive
    • Can be placed under water

    Description:

    • The three versions of Lokfix polyester resin grout are all  pre-measured, two part, filled polyster resin grouts.
    • After hardening the grout produces anchorages of consistent reproducible values. The versions are:
    • Lokfix L (Large  aggregate) Lokfix S (Small aggregate) Lokfix P (Pumpable grade) 
    • Lokfix L is used where hole diameter exceeds bar diameter by 25 to 50mm. 
    • Lokfix S is used where the difference between the hole diameter and bar diameter is <25mm.
    •  Lokfix P is used in overhead or horizontal holes where bar /hole relationship conforms to Lokfix polyester resin grout S.
    • The thixotropic nature of Lokfix polyester resin grout P reduces flow of grout out of the hole.
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    Conbextra GP2N Compound

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    Conbextra GP2N Compound
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    Approx. Rs 325 / BagGet Latest Price

    Product Brochure
    Product Details:
    BrandFosroc
    Usage/ApplicationConstruction
    Packaging Size30 Kg
    TypePowder
    ColorGray
    Packaging TypeHDPE Bag
    Compressive Strength N Per Mm65N/mm for 28 days
    Shelf LifeSix Months
    Tensile Strength3.5 N/mm2@ 28 days
    Flexural strength (N/mm2)10 N/mm2@ 28 days
    Fresh Wet DensityApproximately 2200-2300 kg/m3

    Free flow , high strength, non-shrink, cementitious precision grout
    Uses

    Conbextra GP2(N) is used for precision grouting where it is essential to withstand static and dynamic loads. Typical applications would be the grouting of base plates of turbines, compressors, boiler feed pumps etc., It can also be used for anchoring a wide range of fixings. These include masts, anchor bolts and fence posts.

    Advantages

    ??? Gaseous expansion system compensates for shrinkage and settlement in the plastic state??? No metallic iron content to cause staining??? Pre-packed material overcomes onsite batching variations??? Develops high early strength without the use of chlorides??? High ultimate strength ensure the durability of the hardened grout??? Free flow ensures high level of contact with load bearing area

    Description

    Conbextra GP2(N) is supplied as a ready to use dry powder. The addition of a controlled amount of clean water produces a free flowing, non-shrink grout for gap thicknesses up to 100mm.

    Conbextra GP2(N) is a blend of Portland cement, gradedfillers and chemical additives which impart controlled expansion in the plastic state whilst minimising water demand. The low water demand ensures high early strength. The graded fi llers are designed to assist uniform mixing and produce a consistent grout.

    The compressive strength of the grout must exceed 50 N/mm2 at 7 days and 60 N/mm2 at 28 days.

    The fl exural strength of grout must exceed 9N/mm2 @ 28 days. The fresh wet density of the mixed grout must exceed 2150 kg/m3.

    The storage, handling and placement of the grout must be in strict accordance with the manufacturer’s instructions.

    Application instructionsPreparation

    Foundation surfaceThe substrate surface must be free from oil, grease or any loosely adherent material. If the concrete surface is defective or has laitence, it must be cut back to a sound base. Bolt holes and fi xing pockets must be blown clean of any dirt or debris.

    Mixing and placing

    MixingFor best results a mechanically powered grout mixer should be used. When quantities up to 50kg are used, a heavy duty slow speed drill (400-500 rpm) fi tted with a paddle is suitable..Larger quantities will require a heavy duty mixer.

    To enable the grouting operation to be carried out continu-ously, it is essential that sufficient mixing capacity and labour are available. The use of a grout holding tank with provision to gently agitate the grout may be required.

    Consistency of grout mix
    The quantity of clean water required to be added to a 30kg bag to achieve the desired consistency is given below :
    Pourable : 4.5 litresFlowable : 4.8 litres

    The selected water content should be accurately measured into the mixer. The total content of the Conbextra GP2(N) bag should be slowly added and continuous mixing should take place for 5 minutes. This will ensure that the grout has a smooth even consistency.

    Placing

    At 300C place the grout within 20 minutes of mixing to gain full benefit of the expansion process.

    Conbextra GP2(N) can be placed in thicknesses up to 100mm in a single pour when used as an underplate grout.

    For thicker sections it is necessary to fill out Conbextra GP2 (N) with well graded silt free aggregate to minimise heat build up. Typically a 10mm aggregate is suitable. 50 - 100% aggregate by weight of Conbextra GP2(N) can be added.
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    Fosroc Conbextra GP2 Grouting Material

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    Fosroc Conbextra GP2 Grouting Material
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    Approx. Rs 395 / BagGet Latest Price

    Product Brochure
    Product Details:
    BrandFosroc
    Packaging TypeHDPE bag
    Usage/ApplicationIndustrial
    ColorGrey
    Model Name/NumberConbextra GP2
    Packaging Size25 kg
    Grade StandardM60 Grout
    Shelf Life6 Months
    Tensile Strength3.5N/mm2 at 28 days
    Pullout Bond Strength17 N/mm2 at 7 days
    Freshwet DensityApproximately 2220kg/m3 Depending on Actual Consistency Used
    Youngs Modulus28 kN/mm2

    Free flow, high strength, non-shrink, cementitious precision grout

    Uses

    Conbextra GP2 Cementitious Precision Grout is used for precision grouting where it is essential to withstand static and dynamic loads. Typical applications would be the grouting of base plates of turbines, compressors, boiler feed pumps etc., It can also be used for anchoring a wide range of fixings. These include masts, anchor bolts and fence posts.

    Advantage:

    • Gaseous  expansion  system  compensates  for  shrinkage and  settlement  in  the  plastic  state.
    • No  metallic  iron  content  to  cause  staining.
    • Pre-packed material overcomes onsite batching variations.
    • Develops high early strength without the use of chlorides.
    • High ultimate strength ensure the durability of the hardened grout.
    • Free flow ensures high level of contact with load bearing area.

    Description

    Conbextra GP2 is supplied as a ready to use dry powder. The addition of a controlled amount of clean water produces a free flowing, non-shrink grout for gap thicknesses up to 100mm. Conbextra GP2 is a blend of Portland cement, graded fillers and chemical additives which impart controlled expansion in the plastic state whilst minimising water demand. The low water demand ensures high early strength. The graded fillers are designed to assist uniform mixing and produce a consistent grout.

    Specification Clauses

    Performance specification

    All grouting shown on the drawing must be carried out with a pre packed cement based product which is chloride free. 

    It shall be mixed with clean water to the required consistency. The grout must not bleed or segregate.

    A positive volumetric expansion shall occur while the grout is plastic by means of gaseous system.

    The compressive strength of the grout must exceed 50 N/mm2 at 7 days and 60 N/mm2 at 28 days.

    The flexural strength of grout must exceed 9N/mm2 @ 28 days. The fresh wet density of the mixed grout must exceed 2150 kg/m3.

    The storage, handling and placement of the grout must be in strict accordance with the manufacturer's instructions.

    Application instructions

    Preparation

    Foundation surface

    The substrate surface must be free from oil, grease or any loosely adherent material. If the concrete surface is  defective or has laitence, it must be cut back to a sound base. Bolt holes and fixing pockets must be blown clean of any dirt or debris.

    Mixing and placing

    Mixing

    For best results a mechanically powered grout mixer should be used. When quantities up to 50kg are used, a heavy duty slow speed drill (400-500 rpm) fitted with a paddle is suitable..

    Larger quantities will require a heavy duty mixer.

    To enable the grouting operation to be carried out continuously, it is essential that sufficient mixing capacity and labour are available. The use of a grout holding tank with provision to gently agitate the grout may be required.

    Consistency of grout mix

    The quantity of clean water required to be added to a 25kg

    bag to achieve the desired consistency is given below :

    Pourable : 4.125 litres

    Flowable : 4.500 litres

    The selected water content should be accurately measured into the mixer. The total content of the Conbextra GP2 bag should be slowly added and continuous mixing should take place for 5 minutes. This will ensure that the grout has a smooth even consistency.

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    Santosh Hingane (Proprietor)
    Aquaproof & Anchoring Systems
    Shop No. H-5, Ganga Terrace, Near Laxmi Mata Temple, Pingale Wasti, Mundhwa
    Pune - 411036, Maharashtra, India
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